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Paul Richardson

Paul Richardson

Lean Director / Operational Excellence Director
Ashington, Northumberland

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About Paul Richardson:

A highly motivated and results orientated Lean improvement specialist.  An experienced Master Black Belt with over 23 years practical execution of Lean Manufacturing and Business Transformation in Senior Roles.  In every role, demonstrating the ability to consistently deliver sustainable significant business benefits.  A high performing and people focused Individual with a positive attitude and the ability to motivate teams and achieve exceptional results.   

Experience

GLAXOSMITHKLINE (UK) (Oct 2006 to Present)

 

GSK Production System (Global Lean) Functional Head – Quality / MSAT & Engineering EHS (Jan 2021 to present).   

 

  • Head of GPS deployment across Global Supply Chain Central Functions – Quality / Engineering EHS & MSAT.
  • Coach Functional Vice Presidents / Heads and Leadership Teams to deploy and embed GPS to support delivery of their Strategic Objectives and priorities. 
  • Developed and support execution of the Quality Ambition – worked with Senior Leaders to align and agree Step Change Transformational programmes as part of the New Quality Ambition. 
  • Worked with Engineering EHS VP and Leadership team to develop and agree their Strategic Pillars.  Managing and actively supporting delivery of a key Transformational Programme.
  • Responsible for Function’s Strategy Deployment – engaging and aligning Senior Leaders to develop Annual IPTc and agree Step Change Transformational programmes to deliver the Ambition. 
  • Providing internal active support to Functional teams to improve GPS deployment to deliver their IPTc. 
  • Transfer expertise and capability in GPS standards through training, mentoring in best-practices and coaching their application across the Central Functions. 
  • Reduced Cell Gene Therapy end to end time by 40% - directly impacting Patients lives. 
  • Reduced Global Capital Projects Front End Factory lead time by 27% – reducing Capital Project costs by £10m per annum.
  • Reduced Engineering Inventory by £25.4m per annum.

 

GSK Production System (Global Lean) Supply Chain Head – Primary / Primary Antibiotics Supply Chain (July 2014 to Dec 2020).   

 

  • Head of GPS deployment across Primary and Antibiotic Manufacturing Sites. 
  • Responsible for developing, managing and delivery of Primary / PAM Productivity Transformation programme between 2017 – 2020. 
  • Responsible for PAM Strategy Deployment – engaging and aligning Senior Leaders to develop Annual IPTc and agree Step Change Transformational programmes to deliver the Ambition. 
  • Coached Supply Chain and Site leaders and on-site improvement teams to deploy and embed GPS at all levels.
  • Providing internal support to Site Management Teams to improve GPS deployment through alignment to Site Strategies and delivery of business outcomes.
  • Delivery of £63m P&L benefits through improving plant efficiencies – Productivity, cycletime & RFT improvement. 
  • Delivery of £52m Working Capital benefits through reducing overall door to door time by 45%.  

 

Operational Excellence Director – Consumer Healthcare Procurement (Feb 2010 – July 2014)

  

  • Developed, managed and executed the Supplier Transformation programme as part of Winning Formula workstream.
  • Responsible for Development, Implementation and coaching in Lean methodology to Top 50 CH suppliers.
  • Coaching senior management providing a deep routed understanding of Lean Methodologies and follow up activity.
  • Embeddeda self-sustaining Continuous Improvement culture at Suppliers.
  • Delivery of £47m P&L benefits in 4 years – annual Year on Year 10% cost reduction. 

 

Value Engineering (DtV) Deployment Lead– Consumer Healthcare Supply Chain (Jan 2011 to Dec 2012).

 

  • Responsible for developing and deploying the Value Engineering programme across the CH as part of Winning Formula. 
  • Developed and rolled out Value Engineering Training to over 200 Senior Leaders across Consumer Healthcare. 
  • Lead the execution of cross functional Value Engineering Diagnostics for Top CH Power Brands.
  • Delivery of £40m P&L benefits – reducing cost profile for products by 20-30%.

 

Site Transformation  – Barnard Castle / UK (Jan 2009 to Jan 2010)                                                                 

 

  • Site Transformation Programme – overall support for 8 workstream’s required to transform Site Performance. 
  • Day to day coordination and management of workstream's progress to plan. 
  • Responsible for Senior Stakeholder management – performance updates & escalations. 
  • Process diagnosis and re-design to drive sustainable process performance. 
  • Supply On Time In Full performance improved by 65%. 
  • OEE improved on key Lines by 44%.
  • SiteRight First Time metric improved by 30%.

 

Operational Excellence Expert – Dartford / UK (Oct 2006 to Dec 2008)                                                        

 

  • Operational Excellence support for aligned areas and functions on Site – leading, managing and executing sustainable high impact improvements using Lean Sigma methodology. 
  • Mentoring and coaching business units with regards to Operational Excellence – ensure assigned individuals continually broaden understanding and practical application of OE tools.  Delivery of Green Belt training to all employees. 
  • Improved manufacturing Capacity for a medically critical product by 40% to ensure sustained supply. 
  • Delivery of £20m Inventory reduction through VSM and Value Stream improvements. 

 

MERCK & CO (CRAMLINGTON UK) (Oct 1995 to July 2006)

 

Merck Production System (MPS) – Implementation Lead. 2005 – 2006

  • Sole lead to define, develop and implement the Merck Production System at the initial Merck Pilot Site.
  • Worked with Senior Stakeholders and Site Leaders to align and support the overall Change Programme. 
  • Led the implementation at the Site – managing and executing the deployment plans with Business Unit Leaders and their Teams. 

Education

Leading CI Certification – University of Lancaster                                                                              2022

ICF Accredited JobPlus Coach                                                                                                          2016

ADP Accredited Consultant                                                                                                                2015

Lean Six Sigma MasterBlackbelt                                                                                                       2009

ILM Diploma: Management Studies                                                                                                   2002

Six Sigma BlackBelt                                                                                                                           2000

Postgraduate Diploma in Legal Studies                                                                                              1997

LLB Hons: Law                                                                                                                                  1996

A Levels: 4                                                                                                                                         1993

GSCE’s: 9                                                                                                                                          1991

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