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Engineering / Architecture
Pasupathy Murugan

Pasupathy Murugan

Senior Instrumentation and Controls Engineer
Wolverhampton, Wolverhampton


About Pasupathy Murugan :

Overall 19+ years of experience in multiple domains including MES, Control System design,  Instrumentation detailed Engineering,  Automation, IIOT and Project management.  Completed online certifications in emerging trends. Updated in my CV


Client: Jaguar Land Rover (JLR)
Role: MES Functional Consultant 
Location: Wolverhampton, UK (Dec 2022 – Till date)
· Ensure day to day manufacturing plant operations are conducted as expected by virtue of daily monitoring of applications under SAP ME support project and take appropriate steps to ensure the minimize downtime
· Established the communication for real time data collection from shop floor PLC to SAP ME via OPC protocol to obtain product quality, production counts, machine runtime, downtime, material consumption
· Support for Line side part stuck, Serialization, Generation of custom reports, Monitoring production schedules and work order status
· Creating Functional requirement specification, Test case documents and Training manuals for new production lines
· Effective co-ordination & Communication with all the stakeholders. Suggest enhancements of existing applications to improve various parameters such as application performance, user experience, application reliability etc.


Client: TATA Power Limited
Role: IIOT Program Manager 
Location: Chennai, India (Dec 2019 – Nov 2022)
· Installation and configuration of TCS IP2 solution at customer location per IIOT architecture
· TCS IP2 solution recommends Advisories, Setpoints for implementation. Features includes Plant Twin, Process Twin, FMEA, Optimization, Report generation and Data Visualization
· Capturing historical and real time data from plant PI server. Required process parameters received for monitoring KPIs, predictive models for TCS IP2 (Digital twin) server
· Descriptive analysis was carried out and captured the insights based on 2 years of plant data
· Interacting with cross functional team includes Operations team, TCS IP2 and Analytics team
· Customer interaction to receive necessary inputs, sharing project status and receive health check. Maintain Business continuity plan, resources, documentation and focus towards continual improvement
· Monitoring daily program activities using SCRUM meeting, Managing project metrics with timeline and quality of deliverables
· Conducted steering meeting with leadership team on quarterly basis. Performed Risk assessment and mitigation plan at regular intervals

Client: Wabtec Corporation (formerly GE Transportation)
Role: Technical Leader - Controls Engineering 
Location: ERIE & Fort Worth USA (from Mar2016 - Jan2019). Bangalore, India (Feb 2019 – Nov 2019)
· Strong knowledge in Locomotive Control Architecture such as CCA and ECA with experience in Validation and Verification
· Worked with multiple subsystems including Engine Control Unit, Engine Management System, Auto Engine Start Stop, Vehicle Control, Traction, HMI and Train control system
· Performed testing on Locomotive, Simulator (HITL), Virtual Simulation and Automation Platforms. 
· Conducted formal design reviews during design, implementation, Validation and Verification

Client: GE Oil & Gas (Hydril Pressure Control)
Role: Senior Controls Engineer
Location: Houston, TX USA (from Sep2014 - Feb2016)      
· Design, development and validation of SeaONYX Blow-Out Preventer MUX control system 
· Hardware and Software design for GE Mark Vie control system including control panel schematics, preparation of software requirements, design specification, Control coding using ToolboxST and Cimplicity software. Conducted design reviews for control design concepts
· Validation and Verification includes creation of Test cases, Traceability matrix and Validation plan using DOORS software
· System configuration and Installation, System level testing, Unit testing for new Prototype
· Automation tool has been developed to verify the Emergency Disconnect Sequence using Proficy Historian and Workstation Alarm Viewer

Client: GE Oil & Gas (Vetcogray Subsea)
Role: Controls Engineer
Location: Nailsea, U.K and Jandakot, Australia (from Apr2013 – Aug2014)
· Topside subsea Controls Engineer for Chevron's Gorgon and Jansz project, one of the largest natural gas projects in Western Australia
· Factory Acceptance Testing for Master Control System at Nailsea, UK for Topside controls with SEM2K including Standard Hydraulic Valve, Choke, Chemical Metering Valve, MEG Injection system and Special instruments 
· Preparation of Automated Shutdown sequence, software requirements, User operator manual, Installation guide, System configuration for Simulation environment.
· Interface with Yokogawa DCS for plant control system includes communication test and functional testing
· Extended FAT has been conducted for Gorgon upstream project at Australia, verified the MCS control functions with subsea equipment as X-mas Tree, PCDM and instrument simulators

Client: GE Power & Water
Role: Controls Engineer 
Location: Chennai, India (from Feb2010 - Mar2013)
· Design, development and Validation of GE Mark Vie control system for Wind turbine NPI controls projects
· Software design includes preparation of Functional Design Specification, Simulink modeling and control coding using ToolboxST
· Conducted design reviews for new control design concepts.
· Validation of wind turbine control functions using Software-In-Loop (SIL) with MATLAB and Hardware-In-Loop (HIL) platforms
· Support for Cable scheduling and terminal connections for Hardware structuring project

Role: Lead Engineer Automation
Location: Chennai, India (from Sep2007 - Jan2010)      
• Analyze system requirements to design control solutions for Cement plant automation
• Selection of Sensors, Instruments, PLCs, HMIs and data communications equipment required for control processes
• Develop Hardware configuration diagrams, panel layouts, system architecture plans and instrumentation lists, I/O configuration and I/O assignment
• Program PLCs and establish communication protocols between industrial control system components
• Creation of graphical interfaces to visualize system status data and input control parameters for HMI
• Simulate and test control systems extensively before installation during FAT
• Start up, calibrate and debug system issues as pre-commissioning phase
• Provide technical support during project commissioning until successful operation
• Prepare documentation for control system operations, maintenance and user guide
• Successfully carried out end to end for ACC Bargarh Cement plant using AB’s Control Logix  processor with ECS SCADA and conducted SAT post commissioning

Role: Project Engineer Instrumentation and Control 
Location: Chennai, India (from Dec2005 - Aug2007)
· Design, development, Testing and Commissioning of Sugar Plant Continuous Vacuum Pan Automation
· Instrumentation detailed engineering for Sugar process plant and co-generation boiler
· Preparation of P&ID, IO List, Instrument specifications and Control Loop diagrams
· Interlocking, Control Philosophy and Preparation of Loop schematics
· Hook-up drawings and BOM generation using Instrument Impulse tubing
· Cable engineering includes Cable selection, cable schedule and Interconnections
· PLC programming using RSLogix 5000 Enterprise series, Graphic Screen development using Factory Talk View and Configuration of Yokogawa Controller
· Calibration of field instruments, analyzers and control valve configuration

Role: Graduate Trainee Engineer
Location: Chennai, India (from Oct2004 - Nov2005)
· External Coal Handling System (ECHS) Electrical maintenance for Load control centers
· PLC Operations for material handling using GE Fanuc PLC and Cimplicity Software.


Bachelor of Engineering (Electronics and Instrumentation)

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