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    Night Manufacturing Shift Manager - United Kingdom - Ingram Content Group

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    Description
    Nights (6pm - 6am x 3 nights weekly rota)
    Become a part of an innovative team helping to revolutionize the way publishers make books available in an on-demand world and helping to revolutionize the way that publisher content reaches readers around the world

    Lightning Source UK Ltd , an Ingram Content Group company, is a leader in providing a comprehensive suite of inventory-free on-demand print and distribution services for books to the publishing industry.

    Lightning Source gives the publishing community options to print books in any quantity, one to 10,000, and provides its customers access to the most comprehensive worldwide bookselling channel in the industry.

    Job Description
    Nights (6pm - 6am x 3 nights weekly rota)
    Book Production Manufacturing
    Job Summary

    This role is responsible for managing their shiftsmanufacturing process and production meeting all cost, quality, delivery and safety targets set by the Company, efficiently and consistently.

    The Manufacturing Shift Manager drives performance, productivity improvements and develops both machine and staff utilisation lowering the company's cost per unit (CPU).

    Effectively manage all operations to ensure KPI's targets and business objectives are met and maintained within production, quality, cost, delivery.

    Provide leadership and direction to all Manufacturing Shift Team Leaders and operatives in all aspects of the manufacturing operation.

    Ensure operations are conducted in compliance with ICGglobal quality specifications, whilst meeting customer SLA's.
    Organise and facilitate daily Team Leader meetings, ensuring effective and relevant communications throughout all areas of responsibility, prioritising workloads and ensuring maximum process efficiency

    Review and develop continuous improvement, leading and participating in working parties to involve and engage staff, with an aim to increase efficiency and reduce costs.

    Have full involvement in their implementation and success minimising downtime while increasing UPLH.
    Responsible for yield improvement & non value-added process reduction
    Initiate and implement best practice process, techniques and drive lean manufacturing and 5S
    Create innovative solutions to problems and opportunities to increase productivity

    Work alongside the other 3 Manufacturing Shift Managers to ensure '4 shift manufacturing consistency', correct manning levels, holiday cover where applicable and identify cross functional training needs for development of all shop floor staff and Team Leaders, completing training records to the required standard.

    Ensure there is an appropriate level of multi-skilled colleagues to perform tasks in an effective and efficient manner.
    Develop others to support the site talent and succession plan
    Organising shift cover when required, providing flexible working requirements to achieve KPI's and carry out return to work discussions with team members returning from sickness
    Continually look to develop staff within the section to ensure that staff are fully utilising their skills

    Update Manufacturing Shift Team Leaders on required targets / rates, and quality checks, providing training and feedback, acting on poor performance where required.

    Measurement of Quality, Cost, Delivery and People and produce statistic reports

    Accurately complete full duty handover to the next Manufacturing Shift Manager – days to nights and nights to days.

    Ensure all activities on site are carried out in a safe manner, in line with policies, ensuring that all Health, Safety and Environmental statutory requirements are met
    Encouraging a total safety culture using observation and feedback techniques, and implementing improvements.
    Ensure consistency in the application of the companies disciplinary, grievance and absence procedures
    Ensure appraisals and reviews are effectively carried out with staff.
    Record accident information as required, followed by, completing any incident reports; carrying out follow-up investigations
    Ensures compliance to all other HR Policies & Procedures
    Work alongside other departments using skills & knowledge to provide support to all teams throughout site.
    To oversee general housekeeping requirements of the manufacturing floor, ensuring high standards of hygiene and tidiness
    Ensure all staff are aware of ICGoverall objectives
    In addition to the above the Manufacturing Shift Manager will perform other duties as reasonably requested by the management team

    To be responsible for your own Health and Safety and be aware of factors affecting your colleagues in order to maintain a safe environment.

    To report any accidents, potential hazards to the Health and Safety team immediately.
    Performance Measures
    Cost KPI's
    Quality KPI's
    Delivery KPI's
    People KPI's
    Achievement of yearly personal targets and objectives
    Feedback from internal colleagues, peers
    Profit and loss performance of the site
    Organised
    Analytical
    High level of drive and commitment


    Skills:
    Good interpersonal, leadership and motivation skills
    Experience working in a FMCG environment or any exposure of fast-paced manufacturing operation
    Good knowledge of Continuous improvement & the Lean Principles
    Good awareness of supply chain
    Ability to delegate
    Possess safety qualification preferable IOSH or NEBOSH
    Excellent communicational skills are required at all levels; both verbally and written, with specific emphasis on:
    An ability to carry out team briefings, participate in detailed shift handovers and write concise reports
    Experience with co-ordinating and supervising work activities including shift personnel
    Must be able to demonstrate good organisational skills
    Have a willingness to operate flexibly over a wide range of work areas.
    Ability to think logically and solve problems effectively and efficiently
    Strong leadership presence
    Resilient
    Positive team player


    Essential Physical Demands:
    Ability to walk and stand as needed
    Ability to grip/grasp as needed
    Ability to lift/carry in full range of motion up to 60lbs as needed
    Ability to push/pull in a warehouse environment up to 70lbs force to push as needed
    Ability to bend, squat/kneel, twist/turn, climb, crawl, reach above shoulder, and type/keyboard frequently
    Ability to work a flexible schedule which could include nights and weekends & ability to travel as needed
    Ability to be trained and operate power industrial equipment
    Exposure to wide range of temperatures
    Qualifications
    Qualifications (Typical Experience, Typical Education, Knowledge/Skills/Abilities):


    Experience:
    At least 5 years' experience as a Manufacturing Shift Manager or similar position
    At least 5 years' experience working with a Warehouse / Production / Distribution Management System
    At least 5 years' warehouse experience in a fast paced, high volume environment


    Education:

    Preferred:
    Relevant manufacturing/engineering degree

    Preferred:
    Six sigma or Lean certification

    Essential:
    A level / College
    Additional Information
    Salary commensurate with experience
    Annual Company Bonus 10%
    Paid Holiday and Paid Closure days
    Life Assurance 3x Salary
    BUPA Private Medical Coverage
    Company Pension Scheme
    Company Sick Pay Scheme
    Continuous Professional Development and Training Opportunities
    Free onsite parking
    Free Hot drinks
    Snack and Drink Vending machines on site
    #J-18808-Ljbffr

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