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    manufacturing engineer - Birmingham, United Kingdom - RLC Group

    RLC Group
    RLC Group Birmingham, United Kingdom

    1 week ago

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    Description

    Job Purpose

    RLC Manufacturing Engineers are responsible for creating and delivering world class manufacturing solutions. Working across multiple manufacturing disciplines as part of a world-class engineering team that deliver new capabilities into the business.

    Main Duties

  • Create, validate and establish the manufacturing controls for the detailed operations within the machining processes, for aerofoils, turned features, 2Ds and other specific features & specifications
  • Provide NC programs, fixtures and process instructions which deliver solutions within agreed timescales and to an agreed cost
  • Interpreting and assessing technical requirements of products from 3D models, 2D engineering drawings, specifications and instructions;
  • Identify and eliminate, within the documented method, all potential sources of non-conformance utilising PFMEA risk mitigation, yield analysis, process surveillance, Operator training and hazard reviews
  • Build in advanced quality planning principles to process and product design at all stages of industrialisation
  • Ensure thorough-out the development and validation process that effective change control is maintained and that each process is developed with the highest level of attention to detail in all aspects of the process, e.g. tool specifications and controlling tool lives, mismatch geometries and locations
  • Where capabilities are inadequate, conduct process development trials and technology acquisition programmes with testing in line with DoE methodologies to achieve the required level of capability
  • Ensure through the cut strategy that the method of manufacture is stable, in control and capable avoiding both non-conformance and adverse metallurgical and surface conditions.
  • Validate tools, tool lives, coolants, fixtures, machined surfaces and machined coatings.
  • Apply Lean Six Sigma principals and methods to achieve world class manufacturing performance
  • Defining production solutions and equipment requirements, including conceptual scheme and detail design of capital equipment
  • Assessing the safety and environmental impact of new equipment and processes, ensuring that all aspects of acquired process operations meet specified legal regulations
  • Develop methods and processes that optimise recurring manufacturing costs in line with business case requirements
  • Prove out processes and trouble shoot process development and optimisation.
  • Provide all relevant production documentation to support process operations including the training and development of operations teams
  • Researching new and emerging technologies in line with the company's Technology Road Map, using the Technology Readiness Level and Manufacturing Capability Readiness Level processes
  • Conducting process development trials and testing in line with DoE methodologies
  • Working with sub-contractors and technology partners to design, install and commission new production processes

    • Person Specification

    Qualifications

  • HNC/HND in Engineering is essential, however degree qualified in relevant Engineering discipline would be preferential

    • Experience

  • High degree of competence in complex, precision manufacturing processes, systems and inspection processes
  • NC programming (5 axis milling and turning)
  • Manufacturing Engineering
  • CAM systems
  • Data driven manufacture
  • Driving pFMEA and Control Plan controlled manufacture
  • Tool and fixture design
  • Component and process proving (FAIR and PPAP)

    • Knowledge & Skills

  • CAM tools and systems, machining processes, fixture & tool design
  • Lean principles
  • Right First Time and data driven process capability development
  • Generating technical instructions and routings
  • Proficient in the use of the relevant IT tools

    • Personal Qualities

  • Must work in a disciplined structured manner, with meticulous record keeping, generating high quality procedures, documentation, and effective change control
  • Practical capability and understanding
  • Self-motivated with a desire to succeed in a complex and challenging environment
  • A good communicator who can work effectively as an individual or as part of a team
  • A passionate team player keen to take ownership of work packages

    • Please be aware that many roles working for RLC (UK) Ltd will be subject to both security and export control restrictions. These restrictions mean that factors including new starter's nationality, any previous or dual nationalities held, place of birth and country of residence may limit those roles that you can perform for the organisation.

    All offers of employment will be conditional upon and subject to receiving satisfactory results from BPSS screening.

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