DCM Setter Operator - Telford, United Kingdom - Magna International Inc.

Magna International Inc. Telford, United Kingdom

1 week ago

Description

Job Number: 42346
Group: Cosma International
Division: Cosma Casting UK
Job Type: Permanent/Regular
Location: TELFORD

Group Description

Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Role Summary

Responsible for setting up and adjusting various sizes of dies into Buhler Die Cast Machines and Trim presses to ensure parts are produced within specification. Perform any necessary die adjustments at set ups and to check accuracy during production. You'll have experience with Buhler Die Cast Machines, Trim Presses and ABB robots and be able to set, configure, adjust and operate DCM machines. Being a core member of the production team and you will support in ensuring a safe working environment, and customer quality and satisfaction expectations are met.

Key Responsibilities

This role entails but is not limited to: -

Ensure that all dies are pre-staged at the machines and set according to the set-up sheets ready to be used for production.
Identify where remedial work might be required by support functions or ensure safe return of the dies to dedicated storage location at the end of the production run.
Leading planned / unplanned tool changing of Die Cast machines to ensure timely production against the plan.
Lead changeover activities and utilising SMED methodology to structure organised reduction of changeover times and provide detailed changeover report with concerns to production supervisor
Co-ordinate changeover activities with other stakeholders i.e., toolroom to ensure die availability on pre-heat station against the production plan
Conduct daily backup tooling audit to ensure tooling and equipment is available if needed to complete the changeover if primary tooling is unavailable
Be competent in running high pressure die casting machines, recovery of ABB robots from an emergency stop position
Perform TPM activities as needed and directed, such as, but not limited to cleaning, oiling and lubricating machines.
Check machine operation is within expected and set parameters and correct any out of conditions setting and/or report faults to the production supervisor or process engineering team.
Engage in CCUK continuous improvement initiatives (MAFACT) through identification and implementation of improvement activities that demonstrates measurable improvements in cycle time, work content reduction or workplace organisation.
Promote the companies HSE policies across the department and plant

Key Qualifications/Requirements

Essential: Proven

Proven production experience in Die casting machine setting and operating i.e., Buhler DCMs
Tool setting experience
Knowledge of SMED/QCO and business improvement tools and methodology
Experience of practical problem solving
5S and workplace organisation methodology
Licensed operation of overhead crane
Understanding of KPI's to drive performance
ABB robot operation and basic programming

Desirable:

Striko Furnaces experience
IOSH Managing Safely Qualification
Tier 1 automotive supply chain experience
Current FLT license
Experience of training of team members
Understanding of OEE and TPM

Additional Information

Personal Attributes:

Good problem-solving skills
Confidence to challenge the status quo
Target driven
Work collaboratively to achieve project/company goals
Ability to work in a fast paced environment
Good communicator both written and verbal
Ability to work under pressure
Organised and able to multi-task
Proactive in approach with a "can do attitude"
Valid Driving Licence
Self-motivated
Analytical approach
Ability to challenge/reason their point of view at all level
Logical approach
Eligibility to work in the UK

Work Environment:

Plant conditions necessitate exposure to heat, cold, dust, hot objects, and loud noises within our manufacturing environment. Full Health and Safety training and PPE provided for all conditions.

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